A Comprehensive Comparison: Solid Wood Doors, Solid Wood Composite Doors, and Steel-Wood Composite Doors When choosing the right door for your home or building, understanding the differences between solid wood doors, solid wooden composite doors, and steel-wood composite doors is essential. Each type offers distinct advantages, depending on factors such as durability, aesthetics, and cost. […]
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Steel-Wood Composite Door: Technical Specifications
1. Material Composition
Layer | Material | Thickness | Function |
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Exterior Skin | 0.8–1.2mm galvanized steel | 20–24 gauge | Weather/impact resistance |
Inner Core | Engineered wood (MDF/HDF) | 25–40mm | Structural stability |
Insulation | Polyurethane foam/mineral wool | 10–20mm | Thermal/acoustic insulation |
Interior Veneer | Real wood veneer (oak/walnut) | 0.5–3mm | Aesthetic finish |
2. Key Features
✔ Hybrid Durability: Steel exterior resists dents/rust; wood interior prevents condensation
✔ Fire Rating: Up to 60 minutes (with intumescent core)
✔ Thermal Break: Polyamide barrier reduces U-value to 1.2 W/m²K
✔ Customizable: Over 50 woodgrain powder-coat finishes
3. Manufacturing Process
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Steel Fabrication
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Laser-cut steel sheets with embossed woodgrain texture
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Edge-folded for rigidity (16–18° bend angle)
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Core Assembly
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CNC-milled wood core with routered lock blocks
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PU foam injection (density 40–60kg/m³)
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Bonding
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High-strength epoxy adhesive (peel strength ≥80N/cm)
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Hydraulic pressing (15kg/cm² for 30min)
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Finishing
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7-stage pretreatment (zinc phosphating)
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Matte/gloss powder coating (60–80μm)
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Wood veneer lamination (UV-cured acrylic topcoat)
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4. Performance Data
Parameter | Value | Test Standard |
---|---|---|
Structural load | ≥500N (hinge side) | EN 14351-1 |
Watertightness | Class 7A (600Pa) | EN 1027 |
Sound insulation | Rw 32–38dB | EN ISO 717-1 |
Fire resistance | EI30–EI60 | EN 1634 |
5. Hardware Compatibility
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Hinges: 3–4 stainless steel butt hinges (EN 1935 Grade 13)
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Locks: Multi-point locking system (ANSI/BHMA A156.13)
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Closers: Adjustable overhead concealed closers
6. Applications
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Residential: Luxury entry doors, patio doors
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Commercial: Hotel lobbies, office buildings
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Specialty: Marine environments (salt spray-resistant coating)
7. Advantages vs Alternatives
Feature | Steel-Wood | Solid Wood | Fiberglass |
---|---|---|---|
Maintenance | Low (no refinishing) | High (annual sealing) | Medium |
Security | Excellent (steel shell) | Good | Very Good |
Cost | $$$ | $$$$ | $$ |
Lifespan | 25–30 years | 15–20 years | 20–25 years |
8. Order Lead Time
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Standard sizes: 4–6 weeks
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Custom designs: 8–10 weeks
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MOQ: 10 doors (color-matched batches)
9. Sustainability
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Recycled Content: ≥30% post-industrial steel
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VOC Emissions: <50g/L (GREENGUARD Gold)
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FSC-Certified wood components available