Why Cold Storage Facilities Require Fire Protection Cold storage warehouses, often designed to preserve perishable goods at extremely low temperatures, are not immune to fire hazards. In fact, the combination of electrical systems, insulation materials, and constant machinery operation can create specific fire risks that differ from those in standard industrial environments. During a recent […]
Tag Archives: Steel fireproof doors
Steel Fireproof Doors: Comprehensive Technical Overview
1. Core Specifications
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Fire Ratings:
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30/60/90/120/180 minutes (tested to GB 12955, UL 10C, EN 1634)
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Must maintain integrity + insulation + smoke blocking
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Standard Sizes:
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Single leaf: 900-1200mm (W) × 2100-2400mm (H)
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Double leaf: 1200-1800mm (W) × 2100-2400mm (H)
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Thickness: 45-55mm (standard), up to 70mm (high-security)
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Weight: 50-80kg (30min) to 120-150kg (180min)
2. Material Composition
Component | Specification | Key Requirement |
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Steel Skin | 18-20 gauge (1.0-1.5mm) | Galvanized (Z275 coating) |
Fire Core | Mineral wool/vermiculite | Density ≥110kg/m³ |
Intumescent Seal | Graphite-based | Expands 5-10x at 200°C |
Frame | 1.5-2.0mm steel | Thermal break required |
3. Manufacturing Process
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Steel Cutting
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Laser precision cutting (±0.3mm tolerance)
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Edge deburring (R0.5mm max)
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Core Assembly
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Layered structure: Steel → Ceramic mat → Mineral wool → Steel
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Hydraulic pressing (15kg/cm² @ 150°C for 30min)
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Sealing System
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3-sided continuous intumescent seal
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Cold smoke gasket (EPDM rubber)
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Surface Treatment
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7-stage pretreatment (degreasing → phosphating → passivation)
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Electrostatic powder coating (60-80μm thickness)
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4. Performance Testing
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Fire Test: ISO 834 time-temperature curve
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30min door must withstand 840°C
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90min door must withstand 980°C
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Hose Stream Test: Immediate water impact after fire exposure
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Cyclic Test: 100,000 open/close cycles
5. Certification Marks
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China: CCCF + GB 12955 label
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EU: CE + EN 1634 classification
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North America: UL Listed + hour rating
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Middle East: ESMA/DCL approval
6. Installation Requirements
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Frame Anchoring: M10 fire-rated expansion bolts @ 600mm spacing
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Clearances:
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Top/sides: 3±0.5mm
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Threshold: 8-10mm (with automatic drop seal)
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Hardware:
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Minimum 3 hinges (304 stainless steel)
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Self-closing device (force 70-110N)
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7. Maintenance Protocol
Frequency | Task | Standard |
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Quarterly | Seal inspection | GB 12955-2015 |
Annually | Full operational test | NFPA 80 |
5-year | Third-party recertification | Local fire codes |
8. Cost Factors
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Material (60%): Steel grade (SGCC vs DX51D), core type
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Certification (20%): Local vs international approvals
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Features (20%): Glazing, security upgrades, smart systems
9. Industry Trends
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Smart Integration: IoT sensors for real-time monitoring
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Hybrid Materials: Aramid fiber reinforcement
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Green Manufacturing: Chrome-free pretreatment processes
10. Common Failure Modes
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Seal Degradation: UV exposure → replacement every 5-7 years
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Hinge Wear: Lubrication required every 50,000 cycles
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Corrosion: Coastal areas need 316 stainless hardware
This specification meets the most stringent global requirements for life-safety applications. For specialized environments (chemical plants, data centers), additional protections like acid-resistant coatings or EMI shielding may be incorporated.
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