Tag Archives: Steel fire door

Steel Fire Door: Comprehensive Guide

Steel fire doors are fire-resistant barriers designed to compartmentalize fires, prevent smoke spread, and provide safe evacuation routes. They are mandatory in commercial, industrial, and multi-residential buildings under IBC, NFPA 80, and UL 10C standards.


1. Key Features

✔ Fire Resistance Rating – 20 mins to 3+ hours (tested to UL 10C, BS 476, EN 1634).
✔ Steel Construction – 18-20 gauge steel skins with fireproof core (mineral wool, gypsum, vermiculite).
✔ Smoke Seals – Intumescent strips expand at ~200°C to block smoke/flames.
✔ Self-Closing Mechanism – Ensures automatic shut during a fire.
✔ Security Reinforcement – Often combined with burglar-proof or bullet-resistant features.


2. Construction & Materials

A. Core Materials

Type Fire Rating Best For
Mineral Wool 60–180 mins High-risk areas (stairwells, labs)
Vermiculite Board 30–120 mins Lightweight doors (offices, hospitals)
Gypsum Core 60–90 mins Low-cost fire resistance

B. Steel Frame & Skin

  • 18-20 gauge steel (1.0–1.5mm thickness).

  • Welded seams for structural integrity.

  • Anti-corrosion coating (zinc or powder-coated finish).

C. Fire-Rated Hardware

  • Hinges – 3+ heavy-duty steel hinges (melting point >800°C).

  • Locks & Latches – UL-listed panic hardware or mortise locks.

  • Door Closers – Adjustable, heat-resistant.


3. Fire Ratings Explained

Rating Protection Time Common Applications
20-30 mins (Class C) Partial fire barrier Storage rooms, offices
60-90 mins (Class B) Full evacuation time Hospitals, schools
120-180+ mins (Class A) High-risk containment Industrial plants, stairwells

4. Manufacturing Process

  1. Steel Cutting & Forming – Laser-cut steel sheets shaped into door panels.

  2. Core Assembly – Fire-resistant material inserted between steel skins.

  3. Press Bonding – Hydraulic pressure fuses layers.

  4. Edge Sealing – Intumescent strips applied.

  5. Powder Coating – Anti-rust, heat-resistant finish.

  6. Hardware Installation – Fire-rated hinges, locks, and closers.

  7. Quality Testing – Furnace exposure, cycle testing, and smoke seal checks.


5. Applications

  • Commercial Buildings (offices, malls, hotels).

  • Industrial Facilities (factories, power plants).

  • Residential High-Rises (fire escape corridors).

  • Hospitals & Schools (safe evacuation paths).


6. Steel vs. Other Fire Doors

Feature Steel Fire Door Wood Fire Door Aluminum Fire Door
Max Fire Rating 3+ hours 90 mins 60 mins
Durability ⭐⭐⭐⭐⭐ ⭐⭐ ⭐⭐⭐
Security ⭐⭐⭐⭐⭐ ⭐⭐ ⭐⭐⭐
Cost $$ $$$ $$$
Maintenance Low (rust-proof) High (varnish needed) Moderate

7. Top Manufacturers

  • Assa Abloy (Pyropanel)

  • Steelcraft (Fire-Rated Series)

  • VT Industries

  • UK Fire Doors


8. Installation & Compliance

✔ Frame must be fire-rated (steel or reinforced wood).
✔ Gaps ≤ 3mm (sealed with intumescent strips).
✔ Certified installers required (to maintain fire rating).


Conclusion

Steel fire doors offer superior fire resistance, security, and durability, making them the top choice for life safety in modern buildings.

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